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  • 13 5/8-15000PSI Ram BOP

13 5/8-15000PSI Ram BOP

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  • Category: Cameron U type Ram BOP
  • 13 5/8-15000PSI Ram BOP
  • 13 5/8-10000PSI annular BOP
  • Single ram BOP Technical Parameters
  • double ram BOP Technical Parameters
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13 5/8-15000PSI Ram BOP and Annular BOP 

The ram blowout preventer is one of the key elements of the well control system. It is mainly used to control the well head pressure during such operations as drilling, servicing and oil testing to prevent any blow out hazard effectively and ensure safe operations. Specifically, it can be used for the following operations:

² When there is a pipe string a well, the circular space between the casing and the drill pipe could  

be sealed with matched pipe rams.

² When there isn’t a pipe string in a well, the wellhead could be shut off completely with blind rams.

² After the well has been sealed, such special operations as mud circulation, choking, killing and  

well washing can be performed through choke and kill manifold connected to spool and side outlet of BOP.

² When used together with the pipe manifold for choking and killing, it can control the well pressure

effectively and achieve near-balance well killing operations.

 

Type:     FZ-Single Ram Blowout Preventer

          2FZ-Double Ram Blowout Preventer

          3FZ-Triple Ram Blowout Preventer

Please see the following table for the bore codes:


 

 

Nominal Working Pressure: There are six kinds of working pressures as listed in the following table.

Table 2 Nominal Working Pressure Rating

14MPa2,000psi),

21MPa(3,000psi)

35MPa (5,000psi)

70MPa (10,000psi)

105MPa(15,000psi)

140 MPa(20,000psi)

 

2. Temperature Grades of Metal Materials:

Table 3 Temperature Grades of Metal Materials

Temperature Grade Code

API Code

Working Temperature Range

T75

75

-59~121℃(-75~250 ºF)

T20

20

-29~121℃(-20~250 ºF)

T0

00

-18~121℃(0~250 ºF)

 

3. Temperature Grades of Non-metal Sealing Elements in contact with Well Liquids.

    Combinations of two letters are used to indicate the upper limits and the lower limits as described below.

    Lower Limit (First Letter)           Upper Limit (Second Letter)

         A   15ºF(-26℃)                 A   180ºF(82℃)

         B   0ºF(-17.8℃)                B   200ºF(93℃)

C   10ºF(-12.2℃)              C   220ºF(104℃)

         D   20ºF(-6.7℃)              D   250ºF(121℃)

         E   30ºF(-1℃)                 E   300ºF(149℃)

         X   40ºF(4℃)                    X   180ºF(82℃)

For example, AB represents a temperature grade ranging from -26℃ to 93℃. The specific temperature grade is marked with a code on a sealing member.  

 

2.2 Technical Parameters of the Ram Blowout Preventer

Please see the following table for the technical parameters:

 

 

Table 1 Parameters of Ram Blowout Preventer

Item

Single Ram Blowout Preventer

Double Ram Blowout Preventer

Model

13 5/8”

13 5/8”

Top Connection

Studded

Flanged

Studded

Flanged

Bottom Connection

Flanged

Flanged

Flanged

Flanged

Weight Kg

7888

8807

14572

15491

Height (H) mm

1085

1430

1745

2090

Bore Size

346.1 mm  (13 5/8″)

Shell Test Pressure

157.5MPa (22,500psi)

Rated Working Pressure

105 MPa (15,000psi)

Hydraulic Control System Strength Pressure

31.5 MPa4,500psi

Hydraulic Control System Working Pressure

21 MPa3,000psi

Recommended Hydraulic Control Operating Pressure

8.410 .5MPa(1,2001,500psi)

Opening volume for one set of Ram

37L

Closing volume for one set of  Ram

40L

Hydraulic Port

NPT 1”

Side Outlet note

3 1/16″-15000psi (it’ll change according to different contract)

Temperature Grade note

T20(-29121℃) (it’ll change according to different contract

Closure Ratio

1: 9.5

Other Descriptions:

The designing and the manufacturing of the blowout preventer are in accordance with the API Spec 16A norms.

The resistance to the corrosive stress of hydrogen disulfide of the internal parts of the blowout preventer in contact with the well liquids conforms to the requirements specified in NACE MR-01-75.

 

Table 2 Specifications of Available Rams

Blind, 2 3/8″,2 7/8″,3 1/2″,4″,4 1/2″,5″,5 1/2″, 6 5/8″, 7″,9 5/8″, Shear

 


 

 

3. Working Principles

3.1 Principles of opening and closing

When high pressure oil of hydraulic control system comes into the left and right closing chambers of cylinders through oil channel inside body from hydraulic port, the impelling pistons drive ram shafts with ram assemblies to the center of wellhead along ram chamber to close the well. When high pressure oil comes into the left and right opening chambers of cylinders, the impelling pistons drive the ram shafts with ram assemblies away from the center of the wellhead to open the well. The opening and closing is controlled through the reversal valve of the hydraulic control system.


██ Rams closed, bonnets opened

██ Rams opened, bonnets closed

Figure Hydraulic system opening and closing drawing of rams & bonnets

 

3.2 Principles of well pressure sealing

A ram blowout preventer can only effectively close a well when all the four seals have taken effect. These four seals include the seal between the ram top seal and the body, the seal between the ram front seal and the pipe, the seal between the body and the bonnet, and the seal between the ram shaft and the bonnet.

The ram sealing process is divided into two steps. In the first step the hydraulic oil forces the ram shaft to impel ram packer to deform and seal the front part, and top seal seals top with compressed rubber, so it establishes a primary sealing. In the second step, with the help of the pressure inside the well the rams are impelled from behind to make ram packer deform more and the rams are also impelled from the bottom to let the body adhere tightly to top, thus achieve the reliable sealing. It is called the well pressure assisted sealing effect.

 

4. Structures and features

4.1 Structural Features

Ø The opening and closing for both rams and bonnets are all actuated hydraulically by one and same hydraulic path. The bonnets’ opening and rams’ closing are actuated by one and same hydraulic path and action; then the bonnets’ closing and rams’ opening are actuated by one and same hydraulic path and action

Ø Ram assembly: ram bodies are in long-round shape. Ram rubber is divided into two parts: front packer and top seal. This structure is easy and convenient for ram rubber to change. The front packer and top seal could be changed respectively according to damage condition in fact.

Between body and bonnets, a floating well-pressure-assistant-sealing structure is used on bonnet. So need less pre-tighten force is needed, and its reliable.

A、FH35-70/105 Annular BOP Technical Parameters 1Set
1.Model: FH35-35/70(13 5/8"-10000/15000)
2.Diameter: 346.1mm(13 5/8")
3.Rated Working Pressure 69.0 Mpa(10000psi)
4.Hydrostatic Test Pressures 103.5 MPa(15000psi)
5.Hydraulic Control System 13.8Mpa(2000psi)  Rated Working Pressure
6.Hydraulic Operating-chamber 20.7MPa(3000psi)  Test Pressure
7.Metallic material T-20/250  Temperature Class
8.NON-metallic material BGB Temperature Class
9.Performance Requirement PR1 Level
10.Required amount of fluid 127 L to open
11.Required amount of fluid 159 L to close
12.Top connection 13 5/8-10000 6BX BX159 Studded
13.Bottom connection 13 5/8-10000 6BX BX159 Flanged
14.Ring grooves Stytle 316 L
15.size 1515x1515x1575 mm

16.weight 12800 Kg

2FZ35-105 Double ram BOP Technical Parameters 1Set
1.Model: 2FZ35-105(13 5/8"-15000psi)
2.Diameter: 346.1mm(13 5/8")
3.Rated Working Pressure 103.5 Mpa(15000psi)
4.Hydrostatic Test Pressures 155.1 MPa(22500psi)
5.Hydraulic Control System 20.7Mpa(3000psi)
Rated Working Pressure
6.Hydraulic Operating-chamber 31.4MPa(4500psi)
Test Pressure
7.Metallic material T-20/250
Temperature Class
8.NON-metallic material BGB
Temperature Class
9.Performance Requirement PR1
Level
10.Required amount of fluid 39.5 L(Standard Cylinder)
to open for one set rams 61 L(Shear Cylinder)
11.Required amount of fluid 40 L(Standard Cylinder)
to close for one set rams 95 L(Shear Cylinder)
12.Top connection 13 5/8-10000psi 6BX BX159 Studded
13.Bottom connection 13 5/8-15000psi 6BX BX159 Flanged
14.Side Outlet Connection 3 1/16"-15000psi 6BB BX154 Studded
Side Outlet Quantity 4
15.Ring grooves Stytle 316 L
16.Shape 5131x1170x1716 mm

17.Weight 21200 Kg

FZ35-105 Single ram BOP Technical Parameters 2Set
1.Model: FZ35-105(13 5/8"-15000psi)
2.Diameter: 346.1mm(13 5/8")
3.Rated Working Pressure 103.5 Mpa(15000psi)
4.Hydrostatic Test Pressures 155.1 MPa(22500psi)
5.Hydraulic Control System 20.7Mpa(3000psi)
Rated Working Pressure
6.Hydraulic Operating-chamber 31.4MPa(4500psi)
Test Pressure
7.Metallic material T-20/250
Temperature Class
8.NON-metallic material BGB
Temperature Class
9.Performance Requirement PR1
Level
10.Required amount of fluid 39.5 L(Standard Cylinder)
to open for one set rams
11.Required amount of fluid 40 L(Standard Cylinder)
to close for one set rams
12.Top connection 13 5/8-10000psi 6BX BX159 Studded
13.Bottom connection 13 5/8-15000psi 6BX BX159 Flanged
14.Side Outlet Connection 3 1/16"-15000psi 6BB BX154 Studded
Side Outlet Quantity 2
15.Ring grooves Stytle 316 L
16.Shape 5131x1170x997 mm

17.Weight 10000 Kg

Drill Spool Technical Parameters 1Set
1.Diameter: 346.1 mm(13 5/8")
2.Rated Working Pressure 103.5 Mpa(15000psi)
3.Metallic material T-20/250
Temperature Class
4.Top connection 13 5/8-15000psi 6BX BX159 Flanged
5.Bottom connection 13 5/8-15000psi 6BX BX159 Flanged
6.Side Outlet Connection 3 1/16"-15000psi 6BX BX154 Flanged
Side Outlet Quantity 2
7.Ring grooves Stytle 316 L
8.Shape 886x886x1073 mm
9.Weight 2525 Kg


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